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Membrane-------------------International news and reports on membranes
Breathable roofing membrane underplays in cold roofsBreathable membranes have been used in buildings for many years now and, more recently, in cold pitched roof constructions without traditional eaves ventilation. The benefit of reduced heat loss and not having to incorporate ventilators has seen their use grow but at the same time has attracted noticeable comment both from supporters of the application and from detractors who favour traditional ventilation solutions. In light of this, the BBA has prepared this short article to clarify our view as independent assessors of ‘fitness for purpose’ of products and their application. We have adopted a ‘Question and Answer’ approach to allow the easy identification of items of particular interest and/or concern to readers. The views expressed here are based only on the BBA’s experience in assessing breathable membranes in a number of applications over recent years. Products or applications which are outside the scope of published Agrement Certificates or national Codes of Practice have not been assessed by the BBA and are not addressed in this article. What is a breather membrane and how does it
work ?1 Current published definitions include the following: How widely are rhe membranes used and in what
applications ?2 Can the membrane be used simply ‘instead’ of
conventional eaves ventilation ? What are the advantages of using the membrane
unventilated system ?4 What are the disadvantages of using the
membrane system ? How did the BBA assess the products in
unventilated roof membrane applications ? Are the installation measures in Q&A3 practical
to achieve ?
How durable are the membrane system ? Do I need a vapour check ceiling ? What do I do about sources of moisture in the loft space Do I need counter battens ? Can you have unventilated loft spaces when timber sarking is
used ? Does the membrane have to run parallel to eaves
or perpendicular (eaves to eaves via ridge)? What type of membrane roof covering can be
used ? What happens to ‘constructional moisture’ ? What happens if the membrane system is not
installed properly or there is a condensation problem ?11 Has the BBA received any complaints about these types of systems
? Is it better to ventilate or not ventilate ? Conclusions
Summary: Roofing membranes and synthetic rubber roofing compounds
for flat roofs outperform gravel roofing materials and make roof leak
detection far easier. These roofing materials are basically seamless and
fight UV damage. Used mostly commercially, flat roof membranes have many
residential uses.
Do you have an old fashioned
ballasted flat roof? This is a roof covered with gravel. The gravel is
used to hold down the roofing materials in high winds and it also
protects the old asphalt from ultraviolet (UV) light from the sun. UV
rays really hurt asphalt. If you have one of these roof systems and a
leak(s), forget about locating them. It will be virtually impossible!
The gravel does a fantastic job of hiding leak locations.
The use of synthetic
membranes has just about eliminated the need for gravel on roofs. Why?
Because many of these new roof membranes are glued down to the roof
sheathing. Not only that, the new membranes contain materials that
resist UV degradation. If you can install a new flat roof without
gravel, DO IT! It will make future leak finding much easier. The Actual Material for the membrane Have you ever seen how a flat
tire is fixed on a tubeless tire? The rubber patch is actually
vulcanized to the tire's inner surface or wall with special solvents.
The patch and the tire basically become one in the same. This is how
some of the new membranes work. As a roofer seams pieces together or
makes cuts for flashings, they can actually weld pieces of material
together. Where Can You Use the membranes? The membranes have many uses
in residential work. You can use them on shed roofs that commonly have
low slopes or on a Cape Cod style house with a dormer. There are many
older houses that have low sloped worn out tin roofs. The membranes
are far cheaper to install than replacing with tin or copper! Periodic Inspections of the membrane roof If you have a flat roof on your house and do install a new membrane roof, I suggest that you perform an annual inspection. Since the roof is flat or nearly so, it will be easy to walk around. I urge you to inspect the roof for the first time immediately after it is installed. Take photos of the roof and close up photos of all flashing locations and seams. Keep these photos in a safe place and make sure they are clear. As you perform your annual inspection, you can refer to the photos to see if an area, seam, or flashing has begun to change. Photos are wonderful tools. As they say, "The lens doesn't lie." Don't Do Old Asphalt Again Don't be tempted by the lower price (possibly!) to do a quick mop over of your existing asphalt roof. Asphalt is simply old technology and is prone to failure. The system is dependent upon expert workmanship for long term high performance. Excellent workmanship is harder and harder to find these days....... Also, you will be surprised at the warranties you can get with the membrane materials. When you sit down and analyze the cost versus the benefits, you will do well by upgrading to the membranes. So far, every membrane roof I have installed has been leak free. Some have been on for more than 12 years. If I had a low slope on my own house I can tell you that I would put an EPDM or CSPE membrane on it so fast your head would spin. Leaks cause anxiety. Don't get cheap when it comes to your roof. Buy the best and relax......
House Membrane WikiHouse membrane is in large sheets, generally fused in some way at the joints to form a continuous surface.
Summary: There are three basic types of membrane roofing for flat
roof repair. These roofing materials enable you to basically shrink wrap
your roof! Flat roof membranes take the roof leak worry of yesteryear
out of owning a flat roof.
Types of Roofing Membrane Materials
Flat roofs have been around for
ages. Old technology dates back thousands of years with respect to
deflecting water. Old fashioned tar and pitch (asphalt compounds) were
employed almost exclusively until 25 to 30 years ago. In fact, asphalt
is still used today although its use is waning. Three Basic Types There are three major types of flexible roofing membranes. All of them are fairly complex and some have names that you can barely pronounce. I happen to like the products in the first group - those being the Thermoset types. These materials are ones that chemically crosslink. What that means to you is that once seams cure you have one giant molecule of roofing over your head and possessions. That is a huge advantage. Many of the synthetic rubber roofs (EPDM) fall into this category. You also find the CSPE, CR, and ECR compounds/membranes in this group. These membranes are fairly thick and often you will find them in thicknesses between 30 and 60 mils. These roofing materials offer superior performance over a wide range of exposures. If applied according to manufacturers recommendations, they will give you leak free performance for many, many years. These membranes are very
similar to the Thermosets but there is no chemical cross-linking or
vulcanization. Seams in the materials are welded together with
solvents or heat. The welds - when done properly - are as strong as
the material. These membranes combine asphalt with modifiers and reinforcement materials. They are often a "sandwiched" roofing material. These materials can perform well in my opinion but they are not as advanced as the other two groups. These materials are often referred to as "torch-down" roofs because a large flame throwing torch melts the asphalt so that seams can be joined together. You might hear your roofer mention the names APP or SBS when referring to this membrane.
Roofing Membrane and EPDM Roofing ManufacturersBy Tim
Carter Summary: Membrane and EPDM roofing manufacturers are listed. The technical side of epdm roofing and membrane roofing info is covered for the roofer. You may prefer to contact these companies to locate local distributors of epdm roof repair products and roof membrane.
Major Players in Membranes
The following companies are the major players in the EPDM and membrane roofing. You can call them for information about their products, however it may be a waste of time. Why? This market is really geared to the professional roofing contractor, and NOT to the consumer. The information you will receive may be quite technical and dry. I can assure you it will contain language that is very chemically oriented. The better choice may be just to ask for local roofing suppliers who sell the products. Contact your local distributor for easier to understand facts and costs.
Summary: Roofing membranes are modified asphalt on sheeting and
all virtually the same. Except for the thickness. Some of the roof
membranes are produced for certain parts of the country as well. Buy the
thickest membrane you can muster and take time to read product
literature..it will pay off!
Wind Blown Rain & Ice Dam
Roofing Membrane Manufacturers
All of the roof membranes are virtually the same. There are differences in the thickness of the modified asphalt. It can be significant. Some products are 25 mils thick while others can be 40 mils or more. To further confound you, some products are made for different parts of the country. Not every membrane can be installed in the desert Southwest for example. Some cannot be applied to metal roofing or beneath metal roofing. Some thinner ones do not protect against severe ice damming situations. If you are doing the roofing yourself, another consideration comes into play. The plastic cover sheet can be slippery! Some membranes have special skid resistant surfaces. Look for those so you don't fall! Sunlight can cause real problems with some membranes. This I don't understand. Don't ask me why the manufacturers can't employ decent ultraviolet blocking ingredients in all of their plastic cover sheets. Some products can be exposed to sunlight for only several days while others can be exposed for several months. It just doesn't make sense to me! My recommendation to you is to go with as thick a material as you can afford. The more asphalt, the more protection you have around the nail shanks. Check out the following manufacturers and read their product literature. Invest the time reading it, and you will reap HUGE dividends.
Document Type and Number:
United States Patent 5981030
Link to this page:
http://www.freepatentsonline.com/5981030.html
Abstract:
A roofing membrane has a
quantity of water-retaining particles fixed in the upper surface of
the membrane. A fleece web affixed to the membrane surface in a
quilt-like manner may provide zones of selectable size for holding the
particles in place. By varying the amount of the absorber particles,
the water-retaining capacity of the roofing membrane may be varied to
the particular intended use, such as on a flat roof or a sloped roof.
Haupt, Bertram W. (Hamburg,
DE)
Heinz, Siegfried (Berlin, DE) Rudolf, Wolfgang (Berlin, DE)
Application Number:
08/936882
Filing Date:
09/25/1997
Publication Date:
11/09/1999
Assignee:
FAMOS GMBH (DE)
Primary Class:
428/143
Other Classes:
428/166, 428/15, 52/91.100,
428/72, 428/22, 428/137, 428/27, 428/913, 428/192, 428/178,
47/65.900, 428/198
International Classes:
D06N5/00; D06N7/00; E04D5/12;
E04D11/00; E04D5/00; B32B7/04; E04D13/04;
D06N5/00
Field of Search:
428/72, 428/166, 428/178,
428/143, 428/198, 428/192, 428/22, 428/27, 428/15, 428/913, 428/137,
52/91.1, 47/65.9
US Patent References:
Primary Examiner:
Watkins III, William P.
Attorney, Agent or Firm:
Oldham & Oldham Co., LPA
Claims:
What is claimed is:
1. A roofing foil, characterized by having a plurality of water retaining absorber particles on a top surface thereof, the absorber particles being arranged in fixed stable positions by means of a web which is applied as a laminated coating. 2. The roofing foil in accordance with claim 1, characterized by an edge strip on one side of the membrane which is substantially free of the absorber particles. 3. The roofing foil in accordance with claim 1, characterized by having a sufficient quantity of the absorber particles to provide the roofing membrane with a water retaining capacity in the range of from about 1 to about 5 l/m2. 4. The roofing foil in accordance with claim 1, wherein the web is a water pervious fleece applied on said top surface. 5. The roofing foil in accordance with claim 4, wherein the fleece is fixed on the roofing membrane by a coating in the manner of a quilt and encloses absorber areas of variable size. 6. The roofing foil in accordance with claim 1, wherein is a perforated film which covers the absorber particles and which is applided over entire surface. 7. The roofing foil in accordance with claim 1, characterized by the fact that the absorber particles are applied directly onto the roofing membrane. 8. The roofing foil of claim 1 wherein the water retaining absorber particles comprise polyacrylamide. 9. The roofing foil of claim 1 wherein the plurality of water retaining absorber particles are evenly distributed over the entire top surface of the membrane. 10. The roofing membrane of claim 1 wherein substantially all of the absorber particles have a particle size equal to or less than about 1000 microns. 11. The roofing membrane of claim 5, wherein an edge strip on one side of the membrane is substantially free of the absorber particles. 12. The roofing membrane of claim 5, wherein there is a sufficient quantity of the absorber particles to provide the roofing membrane with a water retaining capacity in the range of from about 1 to about 5 l/m2. 13. The roofing membrane of claim 6, wherein an edge strip on one side of the membrane is substantially free of the absorber particles. 14. The roofing membrane of claim 6, wherein there is a sufficient quantity of the absorber particles to provide the roofing membrane with a water retaining capacity in the range of from about 1 to about 5 l/m2. 15. A roofing system, comprising: a root impenetrable membrane, having a bottom surface and a top surface; and a web which is applied as a laminated coating to the top surface, said web containing a plurality of water retaining absorber particles arranged in fixed stable positions.
The invention relates to a roofing membrane which consists of a roofing membrane which cannot be pierced by roots as the base material and absorbers for water retention arranged on this base, held in a stable manner on the roofing membrane by means of a web coating.
It is known that absorber particles e.g. hydrophilic acrylamide polymers, are added to soil for the purpose of water retention in sandy soils, in order to reduce the quantity or water which sinks to a level beyond the reach of roots. Similarly for retention, suitable gel granulates are added to various substrates used for grass covering of roofs to ensure sufficient water supply for the plants despite a relatively small volume of substrate (e.g. EP 369062). However, freely mixing absorbers into vegetation substrates does not allow fixing of the absorber particles at a defined level in the substrate layer. Because the absorber particles wander, they become irregularly distributed in the substrate which has a negative effect on the retention capacity. Simultaneously, the volume alteration resulting from the absorption of water results in repeated shifting of the substrate particles within the vegetation structure and thus causes damage to the capillary root system. The shifting of the absorber particles can also impair the local stability of the vegetation substrate.
The current invention is thus designed in response to the requirement to create a root-impenetrable roofing membrane which has water retaining properties without possessing the disadvantageous effects involved when using non-fixed absorber particles. The water retaining roofing membrane is designed both for sloping and flat roofs and should allow an essentially constant retention and release of moisture which promotes plant growth. Additionally, the draining behavior of extensive roof greening projects with a small layer thickness should be positively influenced by this water retaining roof protection membrane, because the draining coefficient is kept low. This task of the invention is resolved by the fact that the root-impenetrable roofing membrane serves as a direct base material for the moisture absorber. The absorber is fixed to the roofing membrane by means of a web which is water penetrable and attached to the roofing membrane. This fixing means that the absorber is not flushed out in heavy rainfall and also prevents it from wandering into higher levels of the substrate or shifting to the edges on sloping roofs. The advantage of this solution lies in the fact that the moisture absorber can be applied in a pre-determined distribution and dosage and the fixing ensures that the desired positioning of the absorber is maintained. The fixing of the web in accordance with the invention allows unimpeded water absorption and expansion of the absorber, Using a fleece-type web means that saturation of the gel particles with fine-grain substrate fractions is prevented, giving the roofing membrane a certain drainage effect in addition to its water retaining function, and simultaneously reducing unwanted excess water. Used in dry regions this roofing membrane ensures an efficient utilization of the low level of precipitation due to the surface-remote position of the absorber particles and the resulting low evaporation coefficient, so that a high quality roof vegetation is also possible in such areas. Another advantage is the reduction of additional roof burden from the build-up of the vegetation when this water retaining roofing membrane is used, because roof structures with a few layers and very low layer heights can be used without detrimental effects on the vegetation and thus the function of the roof greening system. Equally advantageous is the option of varying the retention volume of the roofing membrane in accordance with the invention by employing suitable absorber distribution and concentration for different types of use (flat or sloping roofs). A further version of the invention uses a water pervious web for fixing the absorber particles which is applied to the membrane in the manner of a quilt. When a roofing membrane manufactured in such a way is used, which can be used on more steeply inclines roofs, it is possible to adjust the size of the areas formed by the quilt-type coating to suit different requirements. In this way it is possible on sloping roofs to use membranes with a higher water retention capacity near the ridge than on the rest of the roof surface. A further version of the invention takes account of the fact that it can be expedient for use of flat roofs to fix the absorber particles by means of a fully laminated perforated film. By using an adequately perforated film the unimpeded contact of water with the absorber particles is ensured. The volume increase of the absorber particles which results from the water absorption quickly causes the necessary lifting of the film from the base material, thus creating sufficient volume for the full utilization of the water retention capacity. It is also possible to apply absorber particles with a particle size of ≥2 1000 μm in small quantities directly onto the membrane surface without any further fixing. It is possible to use bituminous root-impenetrable roofing membrane as well as corresponding root-impenetrable membranes based on synthetic films as the base material for the absorber particles and the coating in accordance with the invention. The application of the absorber particles and the coating with the web are carried out while the base material is still in a plastic condition. The fixing of the web can be varied by using differently designed pressure rollers.
The invention is more closely described with the help of the figures. They show the following: FIG. 1: a top view of a roofing membrane with quilt-type laminated fleece FIG. 2: a cross section of a roofing membrane with laminated fleece and absorber particles FIG. 3: a cross section of a root-impervious bituminous roof membrane with details of the layer structure.
FIG. 1 shows the quilt-type lamination (2) of the fleece with which the absorber particles are fixed on the roofing membrane. The areas (6) in which the absorber particles are held in a stable manner and which offer sufficient space for the volume increase of the absorber particles, can be infinitely varied in size and shape (3) shows an edge strip free of absorber particles for the purpose of adhering the strips of roofing membrane together. FIG. 2 shows a schematic cross section of a roofing membrane in accordance with the invention. The absorber (4) is applied in a defined dosage on the base material (5), which can be either a plastic film or a bituminous roofing membrane. The absorber (4) is expediently applied in a quantity which corresponds to a water storing capacity of 1-5 l/m 2 . The fleece (1) is firmly joined to the base material at predetermined intervals by means of lamination (2). FIG. 3 shows a cross sectional detail of the roofing membrane in accordance with the invention shown in FIG. 2 on the basis of a bituminous root-impervious membrane. The build-up shows the fleece (1) with the laminated area (2) used for fixing the absorber particles (4). The laminated area expediently has a width of 10 to 30 mm. The bitumen membrane itself consists of two APP or SBS modified layers of bitumen (5a) and a combination insert (5b) which provides firmness and dimensional stability. The root-imperviousness of the membrane is achieved either with a Cu film in (5b) and/or with the addition of "Preventol" in (5a). In a further version of the invention which is not represented in a diagram, the welding film (5c) can be applied in a highly perforated form on the top as a fixing aid for the absorber particles.
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